A
sink mark is a local surface depression that typically occurs in mouldings
with thicker sections, or at locations above ribs, bosses, and internal
fillets. A void is a vacuum bubble in the core.
Causes of sink marks and voids
Sink marks and voids are caused by localized shrinkage of the material
at thick sections without sufficient compensation when the part is
cooling. A sink mark almost always occurs in extrusion on a surface
that is opposite to and adjoining a leg or rib. This occurs because
of unbalanced heat removal or similar factors.
Factors that
lead to sink marks and voids are:
- Low injection
and packing pressure
- Short hold
time or cooling time
- High melt
temperature or mould temperature
- Localized
geometric features
After the material
on the outside has cooled and solidified, the core material starts
to cool. Its shrinkage pulls the surface of the main wall inward,
causing a sink mark. If the skin is rigid enough, as in engineering
resins, deformation of the skin may be replaced by formation of
a void in the core.
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